This website is not masterful. It is devoted to things
I do either because they need doing, or because I enjoy doing them,
and which someone else might possibly want to do. Perhaps if my
mistakes are included here in enough detail someone else might not
make them…
I am not an engineer, or a software developer, or a mechanic, or a
carpenter, or a bookbinder, or anything else I might pretend to be on
these pages. I am just an Amateur, but in real life I’m a PhD student
in Theology. Except insofar as the aformentioned things I am not come
in to it, this is unlikely to be apparent here.
This website is purely static, and is the successor to a wordpress
blog.
Exactly how flat does a sharpening stone need to be? Exactly how flat, for that
matter, does a plane need to be?
I’m on holiday. Here is a toy plane, a soft building block, and a half brick (not cut by me):
The plane started out rather rusty, as did the iron (why do I always forget to
take ‘before’ photos?). The plane sole, lubricated with water, was used to
flatten off the soft building block, and it was then used to take the rust off
the iron. The half-brick did a much better job of sharpening, but it wasn’t
perfect. Then I found a better stone:
Posted on August 19, 2021
(Last modified on August 20, 2021)
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Apparently one of the local bike thieves was eyeing up the bike. Certainly a
car was driving down the road, crawling opposite the bike, and then driving off
again. Having had one bike nicked I didn’t much fancy losing another. Thus we
had to make the house look a lot more secure in a hurry; and the shops were
closing that evening and not reopening till Tuesday. For it was the New Year.
We have a brick built shed with a concrete roof, which serves me as workshop.
Unfortunately when we moved in the torched on felt (the proper
three-layer system) had died in a large part, and water could make its way
inside. Thus it needed re-roofing.
Now, whilst I have no experience roofing beyond tacking down felt on wooden
roofs (which is infinitely simpler than what ended up happening), I immediately
decided to volunteer to re-roof it if the landlord would pay. And since it made
no sense to do one side, I offered to do the neighbour’s half as well (the
shed is semi-detached). The reasoning at the time was that a proper reroofing
job would be at least a grand, and the landlord was unlikely to volunteer that
for a small leak. More likely he would put some sealer on; the problem would
reappear; etc. (I have no evidence this would actually be the case as I did not
ask him. But it’s what I’d likely do if someone said the shed was
leaking—repair it for a year or so and try to get friendly with a roofer in
the meanwhile.) Whereas I wanted to know the tools and wood inside were
properly dry. And besides, I’d never done anything of the kind.
What do you do with a broken zipper? Especially early in the morning (i.e. around 1am).
Here is one way to repair a zip, preserving the latching effect to stop it
falling down by itself. The wire rope (from ordinary copper stranded hookup
wire) pulls the latching tooth, and the fairlead (made from two very small
screws and some more wire soldered in place) converts enough of the tension into
downwards force to move the zip. I have no idea how it has held up in practice,
as the coat is my mother’s.
Posted on August 19, 2021
(Last modified on August 20, 2021)
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Every project is a prototype, which calls out for a second version avoiding the
mistakes of the former. The trick is to give the prototypes away; then one has
a legitimate excuse to make another—and one gains an (undeserved) reputation
for generosity to boot. After the quick sunrise alarm
clock various things
happened, including a ’two week lockdown’ to build up capacity in the NHS,
which turned into three months. Thus I was stuck in one part of London, and my
fiancée in another, and the streets were patrolled by Dobermans with £10,000
fine notices stuck to their teeth. How to get from one side of London to the
other?
Posted on August 12, 2021
(Last modified on August 19, 2021)
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Due to measures to combat the epidemic of bigamous
marriages or something of the kind, we ended up
having a wedding reception in the garden. Thus we needed tables, and benches,
and things of the kind. Time to put the workbench to work.
Firstly there was a lorry:
Then there was a lot of wood:
The short pieces are legs for the benches; the longer will become benches and
trestles (and will replace these horrible trestles I made earlier). But the OSB
was even more of a nuisance, so that got sliced up first.
Posted on August 11, 2021
(Last modified on December 14, 2024)
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The first shot at a workbench sat dormant for a fair while. Meanwhile it got
cold—very very cold. Then it got wet—very very wet. Then it got hot—very
very hot. And how did my nice, carefully chosen unwarped 1" planks look after
that? A pretty sorry state. Even the laminated legs had moved slightly (next
time for lamination I need more glue). Then I discovered that I could get 6x2s
from MKM building supplies. I rang to ask about stock and he checked—‘yes,
I’ve got 3,500m in stock at the moment’. Madly I decided to take the trolley
out again. Very madly, as MKM deliver for free, and if you plead with them they
will select vaguely straight timber for you. Instead of which I lugged this lot
home:
Posted on April 18, 2021
(Last modified on October 14, 2021)
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OpenFridge has been running the fridge since the first post, which apparently
was in January. In that time:
The fridge has been very cold (in fact so cold I increased the setpoint to 5
degrees and moved the sensor to the bottom)
The freezer has been cold, as desired
The controller reboots pretty frequently
The controller sometimes loses the network connection and can’t allocate
enough ram to recover it
The controller occasionally latches up entirely, even with the software
watchdog enabled, and refuses to respond to serial commands.
I speculate that this latter is caused either by 1. brown out/noise/bouncing
from switching a relay (it almost always happens after switching the compressor
off) or 2. noise on the lines causing the ESP32 to enter step/run debugging
mode. I ‘fixed’ it by a. adding a 555-based hardware WDT and b. moving the
relay board ground line to separate the grounds. Unfortunately, the
RESET_CAUSE property is not very reliable (reproducible) so I can’t really get
any metrics on how often this is triggering.
Posted on January 21, 2021
(Last modified on August 13, 2021)
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Hardware
So we have five mains circuits: the lamp, the fan, the heaters, the
compressor, and the ‘superfreeze’ button, which I think just adds the
starting coils permanently. The original controller only switches
four of these on the board (the superfreeze is a manual switch), and
uses triacs for all except the compressor, which has a 10A relay. Of
course, that requires the controller to be attached to the AC neutral,
which isn’t a great idea with exposed hardware like a prototype
balanced on a fridge. So we’ll use relays for everything: three
low-current relays, and two great big 15A monsters, all from the
microwave control board.
Posted on January 18, 2021
(Last modified on August 13, 2021)
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We have a Hotpoint FFA52 fridge-freezer. It has previously given
much hardship. It no longer
works. Here is a graph of a non-working freezer:
I don’t mind a bit of swing in the temperature, but that’s all over
the place. In the meantime the fridge compartment turned into a
freezer, albeit not a very good one. Time to take it apart and see
what the problem could be.
Cooling System
This fridge-freezer has one fan, two thermistors (one in each
compartment), one heat exchange (at the top of the freezer
compartment), a duct around the heat exchange/fan which causes air to
be drawn from the bottom of the freezer compartment and blown out at
the top, recirculating via the door, a ‘superfreeze’ button which
causes it get colder quicker (or possibly just colder) and is to be
used ‘when the ambient temperature is below 16 degrees or you want to
freeze fresh food’ and should be used ‘only for 24 hours, but always
if the ambient temperature is below 16 degrees’, a light (in the
fridge compartment), a door switch (in the fridge compartment), an
uncalibrated knob to set the fridge temperature, and a power
indicator, which never comes on. Attached to heat exchange is a
defrosting coil and a thermal fuse, and another defrosting coil is in
the polystyrene insulation directly below the heat exchange and in the
duct.